|
The first step in manufacturing the pump manifold assembly was to arrange and mount the bilge pump strainers. This was accomplished using a sheet of Celtec® material and several nuts/bolts. |
| Next, it was time to install the bilge pumps and ensure they all fit properly. |
|
|
Not wanting to have dangling wires everywhere, I routed each pump´s wires and then bundled them together with a wire tie. The wires will eventually be routed up through the lid. As you can see, I also temporarily marked each pump (and wires) with a piece of masking tape to avoid confusion. More permanent markings will be applied later on. |
|
I chose to use clear Lexan® for the lid because I wanted to be able to determine proper water level when the fireboat was in the lake. I also wanted others to be able to see the manifold assembly when it was eventually installed inside the boat. The manifolds were made from PVC piping materials and quick disconnects. I used ½" elbows, ½" pipe, ½" pipe to thread couplings and a ½" to 3/8" quick disconnect. When everything is complete and installed, I´ll be able to disconnect the monitor tubing very quickly and remove the deck/superstructure. But ... where are the sides for the tank? Well, the hull itself will be the port/starboard sides, and I´ll fiberglass the forward/aft sides after the foam is removed from the hull. I plan to leave a wall of foam (both forward/aft, and these will get a layer of glass/resin. These walls will also serve as structure bulkheads for the hull! The clear Lexan® lid will be bolted to the fiber glassed walls so the entire manifold assembly can be removed in the event repairs are needed. |
![]()
|
![]()
|
With all the parts fitting together nicely, it was time to stiffen everything up and make it watertight. I used red electricians tape between the pumps and PVC elbows, and Teflon tape on the PVC threads. Additionally, I used a PVC coupler on the underside of the lid to route the wiring up through. I don´t believe this will have to be watertight because the water level should not rise that far as it is above the waterline ... time will tell. |
If you have any suggestions or comments about this site or construction, please send me an email by clicking here!
Copyright © 2003 - 2008 John T. VanderHeiden
Last Updated Monday, January 05, 2004 4:18:37 AM